We understand the critical role of efficient aggregate conveyor systems in the aggregate & mining industries. Our goal is to provide high-quality conveyor systems and bulk material handling solutions to ensure maximum productivity and reliability.
Whether you need a quarry conveyor, mining conveyor, or sand and gravel conveyor, IBT has the products and expertise to meet your needs. We provide a comprehensive range of heavy-duty bulk material handling conveyor system services, including engineering, installation, maintenance, and replacement parts.
Conveyor Systems for Aggregate & Mining
We offer a wide range of industrial conveyor systems for handling bulk materials across various applications:
- Mining Conveyor: Designed for high-capacity, heavy-duty material transport in mining operations.
- Quarry Conveyor: Ideal for transporting rock, stone, and other materials in quarrying operations.
- Sand & Gravel Conveyor: Ensures smooth transportation of aggregates in sand and gravel production.
- Construction Conveyor: Built for durability and efficiency in construction material handling.
- Asphalt Conveyor: Specialized conveyor systems for asphalt production and transport.
- Cement Conveyor: Efficient material handling solutions for cement processing plants.
Engineering, Installation, & Maintenance Services for Bulk Material Conveyor Systems
With over 75 years of experience on our team, IBT provides full-service bulk material conveyor system engineering, from design to installation and maintenance. Our process includes:
- Initial Site Survey: Evaluating your operational needs and setting project goals.
- Concept Development & Design: Identifying key performance requirements and designing optimal solutions.
- Implementation: Project management and installation of the conveyor system.
- Start-Up, Training, & Support: Ensuring smooth operation with on-site training and ongoing technical assistance.
Additional Services
- Vibration Analysis & Remote Monitoring: Identify and prevent potential issues before they lead to costly downtime.
- Industrial Maintenance Services: We offer troubleshooting, repair, and industrial maintenance services for all of your bearings, belts, pulleys, shafts, pumps, gearboxes, fans, motors, conveyor systems, power transmission, and more.
- Hydraulic Services: Comprehensive repair, replacement, maintenance, and installation solutions for hydraulic pumps, valves, motors, and cylinders on heavy-duty equipment such as excavators, trucks, and other mining equipment.
Mining & Aggregate Conveyor Components & Parts
To keep your conveyor belt system running at peak performance, IBT offers a full range of conveyor components and replacement parts:
- Conveyor Belt: High-quality belts for various applications, ensuring durability and efficiency.
- Conveyor Rollers: Heavy-duty rollers to maintain smooth belt movement and reduce friction.
- Conveyor Pulleys: Essential for driving and supporting conveyor belts.
- Conveyor Idlers: Designed to support the belt and provide smooth material transport.
- Belt Cleaner: Ensures optimal belt performance by removing debris and buildup.
- Conveyor Drive System: Reliable drive components to enhance system efficiency and longevity.
Conveyor Power Transmission Systems
IBT provides power transmission systems for aggregate and mining applications. We supply, install, repair, and maintain power transmission components, ensuring your operation runs smoothly and efficiently. Our offerings include:
- Electric Motors
- Drives
- Controls and Sensors
- Gearboxes & Speed Reducers
- Chain Drives
- Belt Drives
- Couplings
- Clutches & Brakes
Mounted Bearings & Unmounted Bearings
We supply a complete line of mounted and unmounted bearings engineered to handle the high loads, vibration, and contamination common in aggregate applications.
We stock and support a wide variety of bearing types to meet your exact equipment needs, including:
- Ball Bearings: Ideal for light to moderate loads and high-speed applications.
- Spherical Roller Bearings: Built to handle heavy radial loads, misalignment, and harsh conditions.
- Tapered Roller Bearings: Excellent for managing combined radial and axial loads, especially in crushers and conveyors.
Whether you’re replacing screen bearings, crusher bearings, or components in conveyors, feeders, or stackers, we have the inventory and expertise to support your operation. Our bearing solutions are trusted in everything from jaw crushers and vibrating screens to belt-driven systems and bucket elevators.
Need help with sizing, installation, or troubleshooting? Our team of bearing specialists and field service technicians is ready to assist with on-site support, custom solutions, and predictive maintenance programs.
Shop Bearings Online or Request a Quote today!
Conveyor Belt Splicing, Lacing, and Repair Services
IBT offers a comprehensive range of elevator and conveyor belt maintenance services, ensuring extended belt life and maximum uptime. Our experts provide professional belt lacing options, including:
- Hinged or Solid Plate Rivet Fasteners
- Hinged or Solid Plate Bolt Fasteners
- Staple Fasteners
Conveyor belt lacing types:
- Alligator Lacing
- Clipper Hook Lacing
Conveyor Belt Modification Services
We provide custom conveyor belt modifications to meet your specific operational needs:
- Slitting and Cutting: Precision cutting to any width and length.
- Cleats: Various cleat configurations, including T-cleats, beefy cleats, and V-guide profile lugs.
- V-Guides: Available in PVC and Urethane, solid or notched.
- Vulcanized Endless Splicing: Step splice, finger splice, double finger splice, and more.
- Perforation: Custom perforation for bolts, vacuum, or drainage.
- Backing: Options include natural rubber, neoprene, and closed-cell foam.
- Softwall Sleeves or Chutes: Custom fabrication using high-quality rubber materials.
Safety and Training Services
At IBT, we prioritize safety and regulatory compliance. With the recent OSHA updates, mine operators must now maintain miners’ Permissible Exposure Limit (PEL) to respirable crystalline silica at or below 50 µg/m³ for an 8-hour time-weighted average, down from the previous 100 µg/m³. We can help you with your compliance efforts with our safety products.
Shop Online for Safety & Security Products:
- Personal Protective Equipment
- Ergonomics Equipment
- Fall Protection Equipment
- First Aid & Healthcare Supplies
- Signs, Tags, & Labels
- Facility Safety
Safety Training Services
- Safety Training: Stay up to date with OSHA standards and best practices.
- Safety Consulting: Ensure your workplace meets compliance regulations.
Additional Products & Services
- General Industrial Products
- General Industrial Hand & Power Tools
- General MRO Products and Related Items
- Other Services
- Industrial Maintenance Technologies
- Lubrication Management
- Gearbox Repair Services
IBT Industrial Solutions is a trusted partner for high-performance aggregate conveyor systems and bulk material handling solutions. Our extensive industry expertise, high-quality products, and commitment to customer success make us the preferred choice for conveyor belt systems, components, and services.
Request a quote today to learn more about how we can enhance your conveyor system operations.
